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FORMATION
Discovering the VDA core tools, referenced in IATF 16949, and the specificities of German OEM – #95
2,150.00 € HT
Context
You would like to:
- Have an overview of the main system requirements issued by German automotive manufacturers.
- Better integrate the IATF16949: 2016 requirements on the implementation of customer specific requirements.
- Be more comfortable during your customers’ audits to understand their expectations with regard to the additional requirements of German manufacturers.
Objectives
- Discover the main quality tools deployed in the German automotive industry.
- Â Identify the gap between your current situation and the requirements.
- Define the actions needed to deploy the requirements of the German automotive manufacturers in addition to the VDA requirements.
Recommanded for
- Quality / QHSE managers, engineers and technicians.
- Product development managers, engineers and technicians.
- Methods/Industrialization Managers, Engineers and Technicians.
- Production managers, engineers and technicians.
- System and process auditors (VDA6.3, FIEV 2.0, …) internal and suppliers.
- Auditors
Prerequisites
Knowledge of quality management principles in the automotive industry is an advantage.
Pedagogy
- At the end of each module, a synthesis is made by the participants who self-assess their level of knowledge of the key points of the manuals studied.
- A final summary is made at the end of the training to highlight the main key points identified by the participants, and their action plan for upgrading.
Evaluation mode
- Knowledge test (MCQ).
Course materials
- Participant file containing the presentations delivered during the training and the exercise materials.
To go further
Trainings :
- Project management in the German automotive industry – MLA (Maturity Level Assurance for new parts) according to VDA – #933
- Field Failure Analysis according to VDA – #945
- VDA 6.5 – Product Auditor Qualification – #944
- VDA 6.3: 2016 – Process Auditor Qualification – #941
- VDA 2 – Product and Production Process Qualification (PPA) – #943.
Consulting services: EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
Session 1
Presentation of the VDA manuals:
- The VDA and VDA-QMC
- The VDA red books and the VDA blue gold books
Session 2
The guide manual «maturity level assurance for new parts» :
- The scope of application.
- Determining the criticality of a part under development.
- Supplier management according to criticality.
- The planning of the different milestones for the maturity assessment.
- The assessment at each milestone
- Comparison exercise with the AIAG APQP
Session 3
The VDA 2 manual “Production process & product approval” (PPA):
- The scope of application
- The key points of the approach
- Planning of the PPA process between the customer and the supplier
- The content of the PPA file according to the submission levels
- Acceptance of the items in the file
- Controlling changes with the « trigger matrix ».
- Comparison exercise with the AIAG PPAP
Session 4
- Focus on the FMEA AIAG-VDA.
Session 5
The guide manual “A process description covering special characteristics”( SC) :
- The definition of special characteristics.
- The rules for archiving documents and records in connection with the VDA 1 manual.
Session 6
The VDA 5 manual “capability of measurement processes”:
- Definitions of measurement systems, measurement processes.
- Analysis of the causes of variation in measurement results
- The global synoptic to qualify a measurement process.
- The determination of the capabilities of measurement systems Cg, Cgk.
- The determination of the uncertainties of measurement of the measurement processes
Sesion 7
The VDA 6.3 manual “Process Audit” :
- Scope and key points.
- The preliminary P1 evaluation of a supplier, and the evaluation by fire.
- The P2 to P4 assessment : overview of the assessed issues.
- The P5 assessment : an overview of the issues assessed.
- Presentation of the Crosby Turtle principles.
- P6 to P7 assessment: overview of questions assessed.
- Rules for scoring and downgrading.
Session 8
The VDA 6.5 “Product Audit” manual:
- Presentation of the key points.
- Comparison between product audit / requalification / layout inspection.
- Classification of defects and calculation of the QCN index.
- Exercise to identify audit criteria.
Session 9
The “Field failure analysis” guide manual :
- Overview of the warranty return parts analysis process.
- Details of the “NTF No Trouble Found” phase.
Session 10
IATF and customer specific requirements:
- Customer specific requirements related to the system and the product.
- Deployment in the process approach.
- CSR audit by the third party auditor.
Session 11
The specific requirements of VW.
Session 12
The specific requirements of BMW.
Session 13
The specific requirements of DAIMLER.
About Instructor
Raoul NICOLET
Speciality: Raoul has spent more than 35 years in the automotive sector, working for renowned automotive suppliers such as VALEO, HUTCHINSON and GRUPO ANTOLIN, in the fields of quality, industrialisation, production, project management and supplier management.