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CQI-8 – Layered Process Audit (LPA): the method – #2529
Context
The CQI-8 Layered Process Audit (LPA) is a structured shop floor audit method based on the AIAG standard and required by several OEMs such as Stellantis and General Motors. It aims to ensure compliance with critical processes by involving different management levels in regular audits consisting of short, frequent, and standardized checks carried out directly on the shop floor to quickly detect deviations and strengthen operational discipline. This approach promotes a culture of continuous improvement and team accountability.
Would you like to:
- Improve compliance with your standards
- Reduce quality issues and prevent claims
- Meet your customers’ LPA requirements
- Increase management involvement in monitoring and enforcing standards
Objectives
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Understand the requirements of CQI-8 and the specific requirements of automotive manufacturers
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Understand the key success factors of the LPA (Layered Process Audit) approach
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Understand the purpose and benefits of LPA audits
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Know how to build an LPA audit system tailored to your company
Recommanded for
- Production Director / Production Manager
- Area Manager, RUAP (Production Unit Manager)
- Production Engineer or support services engineer
- Quality Manager
Prerequisites
- None.
Pedagogy
- The training is structured around presentations of key concepts followed by group exercises focusing on the essential elements of LPA audits:
- Implementing the LPA audit system
- Organizing audits
- Designing audit checklists
- Setting up the follow-up/monitoring system for the approach
During the training, participants:
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- Reflect on how they will structure their future LPA audit approach
- Develop sample audit checklists for a selected area/production line
Evaluation mode
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QCM.
Course materials
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Participant file containing the presentations delivered during the training and the exercise materials.
To go further
Consulting services : EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
Concepts of LPA.
The implementation phases of LPA.
Develop audit checklists.
Deploy LPA.
Conduct layered process audits.
Review and assess the method.
Customer requirements for layered process audits.
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