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FORMATION
Reversed Process FMEA (REVERSE FMEA) #1180
Context
- You want to improve defect prevention in the production line.
- You want to enrich your existing Process FMEA.
- You want to make your generic FMEA more robust.
Objectives
- Understand the general principle of Reverse Process FMEAs and their benefits for the company.
- Know how to prepare, organize and perform Reverse FMEAs in accordance with the requirements of the automotive manufacturers (GM, PSA, Renault).
- Conduct a Reverse Process FMEA on a manufacturing process and initiate an action plan to reduce risks.
Recommanded for
- Project managers
- Production / Quality managers
- Quality / QHSE managers, engineers and technicians
- Methods engineers
- Quality engineers
Prerequisites
- To know the company’s products and manufacturing processes
- Control the FMEA method and regularly participate in FMEA process studies
Pedagogy
- This training-action quickly puts the participants in a situation for a better appropriation of the methodology of the Reverse Process FMEA. For each didactic contribution, a case study from the company is developed and put into practice in real time.
- Preparation prior to the training course is necessary in order to collect the company’s data required for the organisation of the workshops and for facilitation in the field.
Evaluation mode
- Validation by the trainer of the ability to apply the concepts and tools taught through situational exercises.
Course materials
- Participant’s file containing the presentations delivered during the training and the exercise materials.
To go further
Consulting services: EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
Session 1
Introduction to the Reverse Process FMEA (feedback, manufacturers’ expectations…).
Session 2
The Reverse Process FMEA in detail:
- Definition, objectives and organization of a Reverse Process FMEA.
- Steps to follow for its implementation.
Session 3
Organization of the workshops:
- Review of input data (manufacturing synoptic, customer complaints, scrap balance sheet…).
- Definition of the scope of the study.
- Prioritization of the manufacturing steps/operations to be audited.
Session 4
Conduct of the Reverse Process FMEA in the production workshop :
- Field observations and risk assessment for manufacturing steps/operations.
- Documentation of findings and associated evidence.
- Synthesis and formalization of the action plan.
Jérôme CARASCO - BOLLHOFF
“Very good technical/field knowledge of the trainer.”
Allan CADENAS - BOLLHOFF
“Excellent training that highlights the various gaps between what is expected and what is actually achieved.”
Dahlila BOUKHENFOUF - EBERSPAECHER
“Dynamic training, the experience of the trainer in the field is a real plus. After several trainings with EURO-SYMBIOSE, I confirm the quality of the services.”
Alexandre BOUGEARD - EBERSPAECHER
“Very constructive training with clear and effective work support.”
Seddik SASSI - HUTCHINSON
“I realized the importance of reverse FMEA to solidify our FMEA and get a close look at the risks not assessed during the project phase.”
Mohamed TOUMI – HUTCHINSON
“This training will be useful to integrate the RFMEA in our procedures. “
Youssef LAKBAR – HUTCHINSON
“Because of this training, we have resulted in important actions.”
About Instructor
François DUJARDIN
Specialty: quality assignments in the automotive sector.