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Product & process FMEA according to the AIAG-VDA manual – #187
Context
You are looking for :
- Develop robust products and processes through the effective implementation of the new FMEA approach according to the 1st edition of the AIAG-VDA harmonised manual of 3 June 2019.
- Reduce development time and costs by identifying risks at a very early stage, and define a validation plan that is just right.
- Strengthen the skills of your development teams in terms of product & process FMEA.
Objectives
- Understand and know how to apply the 7-step product & process FMEA methodology, according to the AIAG-VDA harmonised manual.
- Know how to prioritise risk reduction actions according to the “AP” index.
- Know the roles and responsibilities within a FMEA product and process team.
- Identify the key points and pitfalls of the approach.
- Understand the interest of conducting FMEA as early as possible in the project and make participants want to participate or lead product and process FMEA.
Recommanded for
- Quality teams.
- Quality / QHSE managers, engineers and technicians.
- FMEA animators / facilitators.
Specific operating conditions for remote sessions
- Have a PC equipped with a microphone, a webcam and, if possible, a headset for greater comfort. Note: wallpapers are available on Zoom or Teams to hide the background.
- Have a good Internet connection, which should be tested before the session.
- Settle down in a quiet, isolated place; set yourself to “unavailable” status on Teams; close your email access, and mute your phone, so as not to be disturbed during the session.
- Participants from the same organisation should not be grouped together in the same room, but each at their own desk.
- The end-of-course knowledge test must be taken with your webcam and microphone turned on. We may need to verify that you are alone in the room.
- Please sign in 5 minutes before the start of the session.
Prerequisites
No prerequisites.
Pedagogy
- The trainees identify the good practices of the FMEA at each major stage of the methodology:
- Open : discovery and application on a pedagogical case study.
- In-house: discovery and application on a product case study and a process case study of the company previously selected with EURO-SYMBIOSE.
Evaluation mode
- Knowledge test (MCQ).
Course materials
- Participant file containing the presentations delivered during the training and the exercise materials.
- Digital training materials are made available to trainees a few days before the start of the training course on our LMS platform.
To go further
Trainings :
- FMEA MSR: supplement to the FMECA product according to the AIAG-VDA manual – #1175
- Efficiently run a FMECA – #34
- Managing your monitoring plan with the auto-quality matrix – #132
- Reverse FMEA : on-site practice – #1180
- Reverse FMEA / Reverse FMEA: the method – #1182
Consulting services : EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
System analysis (steps 1 to 3).
Failure analysis and risk reduction (steps 4 to 6).
Documentation (step 7).
Customer-supplier collaboration.
Outputs of product and process FMEA.
Pitfalls and points of vigilance.
Sustainability of FMEA.
Anonymous
“Good training, which met my expectations and taught me more about the aspect of responsibility of the FMEA Process/Product facilitator. Good practical cases, case studies, example cases, and a lot of feedback from the trainer.”

To complete your training, you can buy the FMEA AIAG-VDA manual in French on our website: click here to buy the manual.
We provide you with a document summarizing the evolutions of the manual:
► Download the table of differences between the French and English versions.
Register several trainees for our Open training sessions and benefit from our special offers